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💼 Ergonomic Risk Assessment

The mismatch between employees' work environment and their physiological structure increases the risk of musculoskeletal disorders (MSDs).

Tokgöz Ergonomics' Ergonomic Risk Assessment Training aims to increase productivity and ensure compliance with legal regulations in the workplace by identifying, analyzing, and managing these risks in advance through preventive strategies.

This training program equips participants with the competence to recognize ergonomic risk tools, conduct field applications, and develop sustainable improvement plans.

📌 Training Objectives and Participant Outcomes

Within the scope of the training, participants will:

Identify musculoskeletal risks in the workplace

Apply ergonomic risk analysis methods

Develop preventive management strategies

Plan in accordance with occupational health and safety legislation

Prepare feasible improvement plans using field data

📝 Training Structure and Modules

Section

Content and Outcomes

Fundamentals of Ergonomics

Ergonomic concepts, human-work relationship, musculoskeletal system, basic biomechanical principles

Legal Regulations and Standards

ISO 11228-1/2/3, ISO 11226, ISO 6385, Occupational Health and Safety Law No. 6331, Regulations on Display Screen Equipment and Manual Handling

Risk Assessment Methods

NIOSH, Snook-Liberty, REBA, RULA, OWAS, KIM, ART, QEC CMDQ, WISHA, WERA, ROSA, Job Strain Index, OCRA, BRIEF, RAPP Tool

Practical Workshops

Real field measurements, calculation tools, case studies, field scenarios

Improvement Plans and Sustainability

Ergonomic engineering solutions, administrative control recommendations, cost analyses, and sustainable implementation strategies

⚙️ Key Ergonomics Tools and Methods

NIOSH Revised Lifting Equation

Calculation of Calculated Weight Limit (RWL) and Lifting Index (LI) in single and multiple lifting tasks

LI ≥ 1 → high risk, target LI ≤ 1

Formula: RWL = LC × HM × VM × DM × AM × FM × CM

LC: Adjusted according to age and gender; Other factors: distance, posture, frequency, grip quality

Snook-Liberty Mutual Tables

Safe lifting limits based on workload, frequency, and population percentage

Prioritizes female worker safety

REBA – Rapid Entire Body Assessment

Analyzes whole-body posture (feet, torso, neck, arms, wrists)

Risk classification: low → high risk

Ideal for rapid field analyses

RULA – Rapid Upper Limb Assessment

Focused on the upper extremities (arms, shoulders, wrists)

Score 6–7 indicates urgent improvement.

OWAS – Ovako Working Posture Analysis System

Classifies trunk, arm, and leg postures

Quick to implement, usable even by personnel without ergonomics training

QEC – Quick Exposure Check

Observation + employee report based

Form-based assessment of lumbar, neck, and shoulder exposures

MAC Tool

Analyzes MSDs resulting from manual handling operations

WISHA Lifting Calculator

Simple manual lifting and lowering risk assessment

Form-based, field-oriented

WERA – Workplace Ergonomic Risk Assessment

Assesses physical factors in the workplace

Identifies employee exposures

Job Strain Index

Assesses workload, control, and support factors

Identifies sources of stress and offers improvement suggestions

ART – Assessment of Repetitive Tasks

Analyzes upper limb repetitive task exposure

Assesses upper extremity disorders (ULD) using frequency, posture, and force parameters

KIM-LHC / KIM-PP / KIM-ABP

Developed by BAuA Germany

Scores posture, force, frequency, and stance as key indicators

OCRA

Assesses assembly line MSD risks using metrics

BRIEF BEST HumanTech

Visual analysis supported by photos and software

ROSA – Office Ergonomics

Analyzes chair, monitor, and keyboard impacts

Provides simple scores for office ergonomics

RAPP Tool

Risk analysis for manual push-pull tasks

Musculoskeletal System Survey Tools

CMDQ

NOVA NORDIC ANKETİ

Screens for symptoms using employee subjective data

📌 Training Compliance and Standards

ISO 11228-1/2/3: Ergonomic limits for lifting, pushing-pull, and repetitive tasks

ISO 11228-1/2/3: Static posture and muscle fatigue assessment

ISO 6385: System design and anthropometric/ergonomic principles

ISO 14738 and ISO 15534: Machine safety and work system ergonomics

Turkish legislation: Law No. 6331 on Occupational Health and Safety, Regulation on Display Screen Equipment, Manual Handling Regulation

👥 Participant Profile

Occupational Health and Safety Specialists

Industrial Engineers

Workplace Managers and Leaders

Worker and Union Representatives

Ergonomics Professionals

🌟 Training Outcomes and Advantages

Predicting MSD Risks: Protects employee health

Applicable Improvement Plans: Increases productivity

Regulatory Compliance: Risk management in accordance with ISO and Turkish laws

Holistic Analysis: Integrated with tools such as NIOSH, REBA, RULA, KIM

Practical Application: Information gathered through field measurements and case analyses

 

Everything about ergonomics...

"The best stance is the next one...."

s Tokgoz Ergonomi

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